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MISTRAS’ Engineering Consulting services specialize in design, evaluation, engineering, and analysis of assets and facilities to maximize efficiency, production, and safety while minimizing risk and waste. Our engineering consulting services are designed to support facilities in four main areas:. Profit Improvement. Plant Equipment Support.

Project Planning & Execution. Turnaround Optimization Profit Improvement Our engineering teams are dedicated not only to making sure your operations are safe, but to keeping them running full steam ahead at all times, through operations, reliability, and facility design support. Operations Support Our experienced technical staff offer professional support to augment your on-site facility operating personnel during peak work or problem periods, with rapid mobilization and response time. Process monitoring and evaluation.

Debottlenecking. Troubleshooting. Performance optimization. Benchmarking. Control system improvements. Emissions compliance. Pre-commissioning, commissioning, and startup assistance.

Operating guidelines. Performance test procedures. Process documentation. Operator and technical staff training Energy Management Energy consumption makes up about 30-50% of a refinery’s operating costs, so MISTRAS provides engineering consulting services to help our clients focus on a few major opportunity areas to optimize this spending. Our plan is broken down into four major steps:.

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Scope: This first step sets the stage by quantifying expected results, and then defining the scope, objectives, boundaries, plans and schedule for the next steps. Assess: Identification and sharing of best practices and Key Performance Indicators ( KPIs). MISTRAS engineers will help clients focus attention on areas that present the greatest opportunities for optimization.

These usually include improving the operating efficiency of fired heaters, distillation units, and steam systems, along with maximizing heat usage. Plan: MISTRAS engineers assist in the preparation of a high-yield implementation plan, based on the opportunities identified in the Assessment step. We’ll help set priorities by benchmarking expected savings against industry standards.

Implement: We’ll support plant management in jointly developing performance metrics, targets, and milestones against which to gauge the plan’s progress and effectiveness. Plant Equipment Support MISTRAS provides engineering support for any process equipment or facility, including support clients in the oil & gas and manufacturing industries to maximize the productivity and safety of their FCCUs, cokers, pressure vessels, heat exchangers, storage tanks, piping, marine terminals, and much more. MISTRAS provides services for a wide range of engineering disciplines, including but not limited to:. Civil. Corrosion. Electric Power.

Instrumentation & Controls. Machinery/Rotating Equipment. Materials Selection & Quality.

Mechanical Fitness-for-Service ( FFS) Assessments Fitness-for-Service (FFS) assessments are quantitative engineering evaluations that MISTRAS performs to determine if an asset is fit for continued service, as part of run-repair-replace decisions. We often perform these to gauge the structural integrity of an in-service component that may contain a flaw or damage.

We utilize experimental strain gauging, fracture mechanics and finite element analysis in order to aid us in our FFS calculations. An FFS assessment can be used to make run-repair-replace decisions to help determine if pressurized equipment containing flaws can continue to operate safely and if so, how long.

These FFS assessments are recognized and referenced by the API Codes and Standards (i.e., 510, 570 & 653) and by National Board-23. Because engineering works in combination with our inspection services, mechanical integrity ( MI), risk-based inspections ( RBI), and PCMS®, our FFS assessments use methodologies that are equipment-specific, helping to assess and determine an asset's expected lifecycle. Our engineering teams have experience in various damage mechanisms such as brittle fracture, general corrosion, localized corrosion, pitting, crack-like defects, blisters, bulges, misalignment, creep, and fire damage. Fixed Equipment Mechanical Engineering Services Our experts provides fixed equipment mechanical engineering consultations for a variety of applications:. Pressure equipment re-rates. Alterations or repairs.

Surface replication assessments. Failure and fatigue analysis. Heater tube remaining life assessment. Scanning Electron Microscopy ( SEM). XRD analysis. Engineering of non-pressurized assets, and assessment of non-coded vessels. Project Planning & Execution MISTRAS’ engineering SMEs provide services to help our clients manage their engineering and construction projects, including.